Manufacturing
Vilayat Pharma operates a state-of-the-art manufacturing facility in Gujarat, India, equipped to manage projects across R&D, pilot, and commercial scales. Our experienced team specializes in complex chiral chemistry, custom manufacturing, and the synthesis of key starting materials (KSMs) and advanced intermediates. With expertise in handling hazardous chemical reactions, we ensure safety and efficiency throughout every stage of production.
Located in the designated industrial zone of Bharuch, our site spans approximately 111,576 square meters, providing ample space for future expansion. As a GMP-compliant company with over team members having more than 20 years of experience in the industries, we offer multipurpose, backward-integrated manufacturing facilities and a dedicated on-site R&D laboratory to support technical transfer. Continuous investment in our infrastructure allows us to deliver optimal solutions for projects at all stages of development.
Key Features of Our Facility
- cGMP multipurpose manufacturing blocks with total reactor capacity of 320 kL, ranging from 10 L GLR reactors at pilot scale to 30 KL SS reactors at commercial scale
- Pilot scale reactors from 20 L up to 100 L in both SS and GLR
- Wide operating temperature range: -15°C to 140°C
- 20 KL of reactors equipped for hazardous reactions, including bromination, chlorination, Chloro Sulfonation, nitration, Friedel-Crafts reactions, Swern oxidations, etc.
- On-site development and technology transfer support
- Robust documentation practices
Pilot Plant Facility and Scale Up
We have well equipped Pilot plant facility, enable us to scale up Low volume high value products for our Client. We are continuously investing in our facility to modify our infrastructure based on process requirements and Clients requirement.
- Glass Assembly : 02 Nos
- Total Capacity: ~0.6 KL
- Glass assembly & SSR’s with capacities ranging from 0.05 KL and 0.15 KL
- Temperature Range from -15°C to +140°C
- Rotary Evaporator : 1 No (0.02 KL)
- Filtration Device : Sparkler Filters – 02 Nos.; Nutsche Filters – 2 Nos
- Dryer : Tray dryer – 01 No
Warehouse
- Warehouse spread across 5000 Sq Meters.
- Defined area of Receipt, Quarantine, Storage and Distribution for Raw Materials & Intermediate.
- Separate Storage for Solvents.
- Catalysts & Hazardous Chemicals as per Safety norms.
- Separate storage capabilities for Zones of Engineering Material.
Utility
Water Chilling Plant
150TR
Brine Chilling Plant
50 TR
ICE Plant
40 TR
Cooling Towers
200 TR
Air Compressors
520 CFM
Nitrogen Plant
50 NM3/Hr
One Water + Two Steam Ejector Systems (SS)
2 Torr
Hot Water System
Up to 90°C
Power Supply
11 KVA
Generator
1500 KVA
UPS
20 KVA
Boiler
8 TPH